Home » Products » Drying machine » Body Stainless Steel Vacuum Freeze Dryer
Freeze-dry (brief named Freeze-dry) is a stable process of material dried which will put the material contained with water to freeze to solid first, then make among them of the water sublimate from solid to air condition, removing water to preserve materials
Freeze-dry (brief named Freeze-dry) is a stable process of material dried which will put the material contained with water to freeze to solid first, then make among them of the water sublimate from solid to air condition, removing water to preserve materials
Products at solution stage are frozen through sublimation and desorption, then the solvent reduce to a certain extent, thereby preventing the formation of micro-organisms or chemical reaction between the solute and solvent that products can be preserved for a long time and maintained its nature.
Vacuum freeze-drying method is a liquid → solid → gaseous process. In freeze-drying process, "liquid bridge" between the solution particles has been frozen into "solid bridge". The relative position of particles has been fixed and does not exist surface tension on gas-liquid interface between the two particles. With the continuous distillation of solvent, "solid bridge" continuously decrease, but the the relative position between two particles will not longer change until the "solid bridge" completely disappear.
|
Freeze Drying machine |
Unit |
Production for Batch |
||||||
|
LTDG-1 |
LTDG-50 |
LTDG-75 |
LTDG-100 |
|||||
|
Nominal Area |
m2 |
1 |
50 |
75 |
100 |
|||
|
Capacity |
Area of the heat shelf |
m2 |
1.08 |
59.9 |
89.9 |
110.1 |
||
|
Tray Area |
|
1.02 |
50.2 |
75.8 |
101 |
|||
|
Tray Size |
mm |
780*510*37 |
||||||
|
Pallet No.*Skip |
|
6pcs*1 |
64pcs*2 |
64pcs* |
64*4 |
|||
|
Total Volume Dehydration (Max |
Kg/batch |
15 |
1000 |
1500 |
2000 |
|||
|
Basic Parameter |
Heating Shelf |
Width |
mm |
540 |
||||
|
Length |
mm |
1630 |
3260 |
4890 |
6520 |
|||
|
Number |
|
17*2 |
||||||
|
Volume of Drying Library |
m |
2200*4760 |
2200*7390 |
2200*10020 |
2200*12650 |
|||
|
Heat Mode |
|
Radiation |
|
|
|
|||
|
Heating Shelf Space |
|
75 |
||||||
|
Heating Shelf Range |
°C |
Room Temperature-120°C |
||||||
|
Heating Shelf Cooling rate |
°C/min |
≥5°C/min |
||||||
|
Heating Shelf heating rate |
°C/min |
≥3°C/min |
||||||
|
Condenser Lowest Temperature |
°C |
≤-45°C |
||||||
|
System Lowest Pressure |
Pa |
≤13.3 |
||||||
|
Pumping Rate |
min |
10.01*105Pa-133Pa≤15min |
||||||
|
Basic Supply |
Cooling Water qty: ≤30°C, 0.15-0.2MPa |
m3/hr |
0.9 |
30 |
48 |
68 |
||
|
Total Power |
kw |
8 |
75 |
100 |
160 |
|||
|
Steam Consumption |
L/hr |
220(100) |
450(200) |
670(280) |
900(340) |
|||
|
Compressed air consumption:07-1.0Pa.0.9 |
L/hr |
0.45 |
||||||
|
Water Consumption: 50°C, 0.10-0.20MPa |
kg/batch |
5 |
10 |
10 |
15 |
|||
|
Nominal Area |
m2 |
1 |
50 |
75 |
100 |
|||
|
Matching Cold Storage |
Cooling Water qty: ≤30°C, 0.15-0.2Pa |
m3/hr |
0.9 |
8 |
10 |
13 |
||
|
Total Power |
kw |
8 |
12 |
19 |
23 |
|||
Welcome to our website! Please send your words at any time in the following form and ask us, we will contact you and provide you with the corresponding service as soon as possible. Please write in English.
This model has been successfully installed in many countries over the past 10 years, with CIP&SIP. SCADA system optional. perfect for pilot scale production for vial and clinical materials. Our freeze dryer complies with FDA & cGMP regulation.
Learn More
The Dry case is designed according to vacuum vessel of international standard. Case shape is horizontal cylinder. Exterior has multitasked stiffener to strengthen. Test the vacuum air impermeability after welding. Silicone rubber is used to seal between the drying case and the case door. Sight glass with light is set on the door. Hanger rail is set on the drying case to take the products get in and out.
Learn More
The powder granule in fluid bed appears in the state of fluidization. It is preheated and mixed with clean and heated air. At the same time the solution of adhesive is sprayed into the container. It makes the particles become granulating that contains adhesive. Being of unceasing dry through hot air, the moisture in the granulating is evaporated. The process is carried out continuously. Finally it forms ideal, uniform and porous granules.
Learn More
Vacuum Freeze Dryer is an advanced Hi-Tech dehydration technology, It makes hydrous materials frozen in the low temperature status, then under the vacuum condition, it adopts thermal radiation method for heating, to sublimate ice to gas directly. After the moisture comes out, it uses ice-condenser (cold trap) and vacuum device to dehydrate the water content. It is a combined application technology based on multidisciplinary development, including refrigeration, heating, vacuum, biological, electrical and etc. Vacuum freeze drying technology has widely application, such as for chemical products, biologics, health product, herbs, agricultural products ( meat, poulty, egg, sea food, vegetables and fruits and etc.)
Learn More